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Fluororesin Moldings Product List

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Case Studies for Solving Fluororesin Problems | Want to Integrate Resin and Metal Parts

Integration of resin and metal | Fluororesin (PFA, PTFE) composite molding and insert molding

We support the production of composite parts that integrate fluororesin and metal components. By combining the excellent chemical resistance and low friction properties of fluororesin with the strength of metal, we achieve an optimal structure for parts used in harsh environments, such as semiconductor manufacturing equipment and chemical apparatus. ■ PFA Integration of resin and metal through injection molding (insert molding) By setting the metal components in the mold in advance and injecting PFA resin, we produce a monolithic molded product that encapsulates the metal components. ■ PTFE Integration of resin and metal through material molding application (isostatic molding) By applying the molding process of powdered PTFE and molding it with the metal components incorporated, we achieve a structure that integrates PTFE and metal. 【Are you facing any of these issues?】 - The strength of resin alone is insufficient, and you want a structure integrated with metal. - You want to coat metal components with fluororesin to provide chemical resistance. - You want to produce parts with a monolithic structure instead of using adhesives or assembly. - You want the parts that come into contact with chemicals to be made of fluororesin. - You want to use low-friction resin for parts where friction occurs. - You are considering monolithic molded products with mass production in mind.

  • plastic
  • Engineering Plastics
  • Composite Materials
  • Fluororesin Moldings

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Fluororesin PFA, PVDF, ETFE | Basics of Injection Molding

We accommodate complex shapes and mass production, achieving stable quality fluororesin molded products through mold design, molding technology, and analytical capabilities.

What is injection molding of fluororesin? Injection molding of fluororesin (such as PFA, PVDF, ETFE) is a molding method where melted resin is injected into a mold, cooled, and solidified to create the product shape. It is characterized by excellent reproducibility of complex shapes compared to machining, minimal dimensional variation, and high mass production capability. It can accommodate everything from small parts to large molded products and is used in a wide range of applications, including semiconductor manufacturing equipment parts and piping components. Insert molding Insert molding is a molding method where metal parts are set in the mold in advance, and then fluororesin is injection molded over them, integrating the resin and metal. By integrating screw sections and metal cores, it enhances the strength and durability of the product while imparting chemical resistance and low friction properties to the surface of the fluororesin. Resin flow analysis In resin flow analysis, the flow and filling state of the resin inside the mold are simulated in 3D, allowing for the prediction of flow patterns, resin pressure distribution, temperature distribution, and weld line occurrence locations in advance. By identifying issues before mold production, it is possible to prevent molding defects and rework, enabling the creation of stable molded products in a short period and at low cost.

  • Other machine elements
  • Engineering Plastics
  • Fluororesin Moldings

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